Inspection

What is Product Inspection?

Product inspection is a set of solutions designed to detect defective, incomplete, or contaminated products during the production process and safely remove them from the production line. X-ray systems, metal detectors, and automatic checkweighers operate with high precision to ensure this process.

X-Ray Inspection Systems

X-ray inspection systems go beyond detecting foreign objects such as metal, glass, rubber, stone, plastic, and bone fragments. They are also used for multi-functional quality control, including fill level inspection, package integrity, detection of missing or defective products, counting, and weight accuracy.

· Dymond Series: Ensures both foreign object detection and fill level control for packaged products such as ready meals, salads, and convenience foods. With interfaces like SPC@Enterprise, OPC UA, ModBus, and Ethernet, it can be seamlessly integrated into production lines.

· Dylight: Specially designed for smaller packaged products such as snacks, energy bars, and confectionery. Compact “plug & play” design, fast installation, and an integrated reject system ensure reliable operation.

· Dypipe: Developed for viscous and liquid products, featuring a hygienic design, multiple connection options, and a test piece inserter for flexible use.

Metal Detectors

Metal detectors ensure product safety and quality by detecting metallic contaminants (including ferrous, non-ferrous, and stainless steel) within products on the production line. Widely used in the food, chemical, pharmaceutical, and packaging industries, these systems are critical for consumer safety and brand protection.

· High Sensitivity: Detects both magnetic and non-magnetic metal particles.

· Hygienic Design: Built for demanding industrial environments with easy-to-clean construction.

· Easy Integration: Seamlessly fits into production lines for continuous quality control.

· Wide Range of Applications: Provides reliable metal detection in food processing, packaging, pharmaceutical, and chemical industries.

Example Applications:

· Preventing foreign object contamination such as needles, screws, or blade fragments in packaged food products.

· Ensuring end-of-line quality assurance in powder, granule, or liquid products.

· Minimizing contamination risks in tablets and capsules within the pharmaceutical industry.

Why Choose Product Inspection Systems?

· High Precision: Both X-ray systems and metal detectors ensure defective or contaminated products are removed from the line.

· Time and Space Efficiency: Combined systems save valuable production space while simplifying integration.

· Integration and Traceability: Protocols like SPC@Enterprise and OPC UA enable centralized control and production optimization.

· Quality Assurance: Offers dual quality control at multiple checkpoints (fill level, integrity, foreign object, weight).

· Production Continuity: Minimizes downtime and reduces recall costs by identifying defective products early.

Application Areas

· Food Industry: Ideal for managing fill levels and foreign object detection in packaged goods.

· Pharmaceuticals & Chemicals: Ensures precise dosage and additive control to maintain high quality standards.

· Packaged Products: Prevents leakage and contamination in packaging that contains metal foils or layers.

· Industrial Manufacturing: Enhances productivity and safety by combining weight control and contamination detection in automated lines.